Looks good to me. I really like the radome. The acrylic, if it is equal thickness all around and equidistant from the antenna, then it will only have a small bit of signal attenuation.
I see small wrinkles in the copper tape. Probably not a big deal, especially if they are radial from the center. Perfectly flat would be marginally better if you could do it.
As far as diameter, I do have a old thread here somewhere about it. Basically, your ground plane not only blocks multipath signals, but the diameter is a tuning mechanism. It changes the gain of your antenna at different frequencies. If I remember correctly Beidou likes a small ground plane, Glonass likes a large one, GPS somewhere in between, etc, etc. The diameter of our ground plane must be a compromise. It is the same for a radio antenna that must operate with wide band of frequencies.
I wonder what size the interior of your dome is? Maybe that diameter would work?
If I was being really picky, I would make a disc that fits up inside the dome. Say 1/4" thick or twice as thick as the acrylic flange and made of metal or your ABS with copper tape on top. Then for the mounting base, I would use the same ABS you have now (but uncoated) and nylon bolts and nuts to attach the dome. Also, I would turn down the antenna lead to make it disappear as close to the antenna as possible, making sure that it bends on a smooth radius (minimum = 1.5 times the diameter of the cable).
…or just leave it. It does look pretty good as it is. I think your design will really prove it’s worth in the rain and inclement weather. Keeping water from beading directly on the antenna and the surrounding ground plane should be very helpful. You could even consider some treatment for the dome, such as Rain-X which prevents water from beading (while hoping that it doesn’t have poor RF transmissivity).
Do you think I should try to make a smaller GP to fit “inside” the dome and have the actual dome mount to a separate “layer”. I was thinking something like you mentioned, like this…
The pen circle would be the domes mounting flange, and the black abs(don’t mind the holes, it was scrap), to sit on top of the first mounting layer and “inside” raised up into the dome. My abs plastic is 3/32” thick so it would raise my antenna exactly flush “into” my dome…
I could easily add another 3/32” layer of plastic. The dome has a slight vertical space before it begins to “curve”. So I could at least raise the antenna 3/32”above the domes flange.
I think that is what I would do. We’re getting into the really fine details here, but that would help the antenna “see” less of the flange and fasteners. Although it has been argued recently that there would be no effect anyway. Especially if the flange and fasteners were not metallic.
One other minor detail that I have wondered about is whether the layering of strips of copper foil has any detrimental capacitance effects compared to a single homogeneous film. I know some of the copper foil product is produced with “conductive” adhesive.